800mm Diameter Turntable Diagnostic Reagent Filling Line with 2 Sets of Peristaltic Pumps and Servo Technology Torque Control

Product Description:

The Diagnostic Reagent Filling Line is an advanced reagent filling capping machine designed to meet the high demands of precision, efficiency, and versatility in the pharmaceutical and diagnostic industries. This state-of-the-art reagent filler and capper is engineered to handle multi-size round plastic bottles, making it an ideal solution for manufacturers who require a flexible yet reliable filling and capping system. Its innovative design incorporates several cutting-edge features that ensure smooth operation, accurate filling, and secure capping, all while maintaining product integrity and minimizing downtime.

One of the standout features of this reagent filling capping machine is its bottle loading method. The system utilizes an 800mm diameter turntable, which efficiently organizes and feeds bottles into the filling line. This large-diameter turntable allows for a high throughput rate, enabling the machine to handle a substantial volume of bottles with minimal manual intervention. The turntable's design ensures stability and precision during the loading process, reducing the risk of bottle misalignment or jams.

To guarantee the stability of bottles during the capping process, the machine employs a pneumatic mechanism for bottle fixing while capping. This pneumatic system securely holds each bottle in place, preventing any movement that could lead to capping errors or spillage. The use of compressed air at a pressure range of 0.4 to 0.8 MPa ensures consistent and reliable operation of the pneumatic components, contributing to the overall durability and performance of the filling line.

The capping method of this reagent filling capping machine is particularly noteworthy for its automation and precision. A robotic arm automatically picks up and delivers caps to the pre-capping station, significantly reducing the need for manual labor and enhancing production speed. The pre-capping station features a pre-rotating mechanism with an angle of greater than or equal to 360°, which prepares the caps for the final tightening phase. Following pre-rotation, the machine performs servo capping, a highly accurate method that applies the correct torque to each cap, ensuring secure closure without damaging the bottles or caps.

This combination of robotic automation and servo technology not only improves the consistency and quality of the capping process but also allows for easy adjustment to accommodate different cap types and sizes. As a result, the reagent filler and capper is exceptionally versatile, capable of adapting to various production requirements and bottle specifications without extensive reconfiguration.

Designed to accommodate multiple sizes of round plastic bottles, the Diagnostic Reagent Filling Line offers remarkable flexibility. This multi-size compatibility allows manufacturers to use a single machine for different product lines, reducing the need for multiple pieces of equipment and optimizing factory floor space. The filling line's adaptability extends to its filling capabilities as well, ensuring precise reagent dispensing that meets stringent industry standards for accuracy and hygiene.

In summary, the Diagnostic Reagent Filling Line is a highly efficient and reliable reagent filling capping machine that integrates advanced automation, precise control, and flexible handling of various bottle sizes. Its 800mm diameter turntable loading system, pneumatic bottle fixing mechanism, and robotic arm with servo capping technology combine to deliver unparalleled performance in reagent filling and capping operations. Whether for diagnostic reagent production or other pharmaceutical applications, this reagent filler and capper stands out as a premier choice for manufacturers seeking to enhance productivity while maintaining the highest quality standards.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Torque control: Advanced Servo Technology for precise operation
• Bottle loading method: 800mm Diameter Turntable for efficient bottle handling
• Filling pumps: 2 Sets of Peristaltic Pumps featuring LONGER Pump Head, Stepper Motor, and PERWIN Control System
• Filling technology: Circular follow-up reciprocating filling technology used by the two peristaltic pumps for accurate filling
• User interface: Pump operation and settings managed through host touch screen with storage of different filling parameters for various volumes
• Bottle compatibility: Supports wedge-shaped flat biochemistry bottles (R1 and R2) with direct insertion into equipment star wheel
• Additional equipment: Equipped with accessories for handling two kinds of biochemical bottles
• Buffering before labeling: 600mm Turntable to ensure smooth processing before labeling
• Ideal for: Reagent filler applications, especially as a Biochemistry reagent filler, ensuring high accuracy and efficiency

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, is an advanced reagent filler and capper designed to meet the stringent demands of biochemistry reagent filling line applications. Originating from Qidong, Jiangsu, this cutting-edge equipment is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring compliance with international quality and safety standards. Its robust design and high precision make it ideal for filling multi-size round plastic bottles with diagnostic reagents ranging from 10ml to 500ml, delivering a filling accuracy of ±1~2%.

This reagent filler and capper is perfectly suited for pharmaceutical and diagnostic laboratories where accuracy and reliability are paramount. It is widely used in the production of biochemical reagents, diagnostic kits, and various liquid reagents requiring precise volume filling and secure capping. The PW-JSGX220 model features a 600mm buffering turntable before labeling, ensuring smooth transition and efficient workflow during the packaging process.

With a total power consumption of about 5KW, subject to actual design, this reagent filler offers both energy efficiency and high performance. Its export-standard wooden case packaging guarantees safe delivery, with a typical lead time of 60 working days and flexible payment terms via TT. The supply ability of 10 units per month ensures that manufacturers can maintain steady production schedules without worrying about equipment shortages.

Businesses requiring a reliable and precise reagent filler will find the PERWIN PW-JSGX220 an excellent investment. Its negotiable price and minimum order quantity of just one unit make it accessible for both small-scale and large-scale operations. Whether you are filling biochemical reagents, diagnostic solutions, or other liquid reagents, this reagent filler streamlines the filling and capping process, enhancing production efficiency and maintaining product integrity throughout the supply chain.

In summary, the PERWIN Diagnostic Reagent Filling Line is an essential piece of equipment for laboratories and manufacturers focused on reagent packaging. Its advanced technology and certifications make it a trusted choice in the biochemistry reagent filling line sector, ensuring precise filling, secure capping, and smooth operation under diverse production scenarios.

Customization:

PERWIN offers customized Product Customization Services for the Diagnostic Reagent Filling Line, model number PW-JSGX220, originating from Qidong, Jiangsu. Our Biochemistry reagent filling capping labeling line is designed to meet diverse production requirements with a minimum order quantity of 1 unit and negotiable pricing.

The filling and capping machine is equipped with advanced online detection features including abnormal filling detection (obviously less filling), no cap, crooked cap detection, automatic alarm and rejection, and an automatic shutdown after three consecutive alarms to ensure product quality and reduce wastage.

Our reagent filling capping machine operates with a servo motor-driven capping power system and requires a compressed air supply of 0.4～0.8Mpa. The power supply specification is 380V, 50Hz, suitable for various industrial environments.

The overall production line layout is customizable according to the customer's workshop size, ensuring optimal use of space and workflow efficiency. Packaging details include export standard wooden cases to guarantee safe delivery, with a standard delivery time of 60 working days.

PERWIN's Diagnostic Reagent Filling Line is certified with CE, ISO, GMP, UL, TUV, and SGS, reflecting our commitment to quality and industry standards. Payment terms are TT, and our supply ability is 10 pieces per month, making us a reliable partner for your reagent filling and capping needs.

Support and Services:

Our Diagnostic Reagent Filling Line is supported by a dedicated technical support team committed to ensuring optimal performance and minimal downtime. We provide comprehensive installation assistance, operator training, and routine maintenance services to keep your production line running smoothly.

In addition to on-site support, we offer remote troubleshooting and software updates to quickly resolve any issues that may arise. Our engineers are available to assist with system calibration, validation protocols, and customization to meet specific production requirements.

We also supply a range of maintenance contracts tailored to your operational needs, including preventative maintenance schedules and emergency repair services. Spare parts and consumables for the Diagnostic Reagent Filling Line are readily available to reduce lead times and maintain continuous operation.

Our commitment extends to continuous improvement and technical consultancy, helping you optimize your filling processes and enhance product quality. Partner with us for reliable, expert support throughout the lifecycle of your Diagnostic Reagent Filling Line.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is branded as PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line manufactured?

A2: This product is manufactured in Qidong, Jiangsu.

Q3: What certifications does the Diagnostic Reagent Filling Line have?

A3: The Diagnostic Reagent Filling Line holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and pricing for the Diagnostic Reagent Filling Line?

A4: The minimum order quantity is 1 unit, and the price is negotiable depending on order details.

Q5: What are the packaging, delivery time, and payment terms for this product?

A5: The product is packaged in export standard wooden cases. The delivery time is approximately 60 working days, and payment terms are TT (Telegraphic Transfer).

Q6: What is the supply ability of the Diagnostic Reagent Filling Line?

A6: The supply ability is 10 units per month.